Here's a few more pictures of the kit, bit by bit.
First on is the duds. Save the hat for last, though.
The kneepads go on slightly below the knee, and do most of the work keeping the greaves up. The greaves slip over them and the kneeplate straps go about the crook of the joint.
Next, blouse your BDU pants and slip on the boots. Make sure your laces are properly tied, marine- ends looped upon themselves so they can't come back through eyelets, and once around the top of the boot for security.
Next on is the gambeson/underarmor. I'd like to think they have a less medieval name for it in the 2550s.. Crawl in, strap it on, cinch it up. Shoulder armor is riveted and glued directly to the undersuit, which helps in getting it on speedily, and keeps the 8 shoulder plates evenly spaced.
Lastly, use the side-snaps to hinge open the chestplate and strap it on.
Some quick and pretty accurate weapon props are the Jasmin laser tag weapons, or a cheap cast M6G pistol.
On those improvements- I'm going to try some black ABS plastic and maybe a true O.D. paint job. When I do I'll take my time and write up the particulars on how to add straps, rivets, etc. I've recieved notice as well that the proper camo pattern BDU trousers and UBACS top *are* in the mail; I just wasn't home to catch a delivery before dragoncon : /
I'll probably get on making a vacuum-formed helmet soon, too- got to round out the kit, after all.