Limited Run Battlestar Galactica FTL KEY kit *RUN IS ON*

JOATRASH FX

Master Member
RPF PREMIUM MEMBER
So... I've been wanting to tackle this for a while but with my new job, prop time is scarce. If others also want this, it would be a good inspirational bump to get it finished.


FTL key from RD Moore's Battlestar Galactica. 3d printed on a professional machine (same type ILM uses) on professional-grade resin .

(I think I've figured out a way to do accurate crystal emitter rods now that the real ones are impossible to find... worst case they'd have to be regular acrylic rods but I'm almost sure I can do 'em, but only if I get a few committed to the project 'cause I can't afford the cost of busying a new clear resin setup to test my theory otherwise. I am currently waiting on a supply of clear resin to try the technique. In the meantime, the photos below show my "worst case" option!)

I decided to do the version with TWO milled grooves in the side. (Note that I even replicated the wonky front of the lower groove, likely caused by over-polishing!)

  • Assembles in four main parts: top, bottom, rear block and button. (Emitters will either be fully 3d printed or acrylic tube with optional inserts)
  • The main body is held together with two allen screws.
  • Electronics are included (two blue leds, power switch and battery holder). This is super easy to solder together!
  • Two allen screws will be included, m4 and m3. (I'll also tap the parts.)

Cost is $260 shipped.
(Those with * signed up before the model was finished and will therefore get the lower estimate cost while I collected interest due to the trust they placed in me by committing to the run sight unseen.)

As of now (April 21) this is an active run.


Confirmed signups:

Unterprise0216*
Brundlefly*
gregday*
andreasp*

Here's the finished model (using my "worst case" emitter rods):

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And a video:
NOTE: the lower clear emitter should of course sit further back... I just stuck them in to take the video and haven't glued them in place since I'm waiting to try the resin versions.

 
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Sign me up!
Noted! The model shouldn't take too long to finish. I want one for my collection. Hopefully we get a few onboard so I can attempt to do the accurate emitter rods instead of using acrylic. (I'm pretty sure the replicas that were made way-back when had rods that were a little too thin, even if they looked right. At least, that's what I'm getting from all my reference and measuring.)
 
Small update (see render in first post). Still tweaking and adding details. Going to add the second groove (at least one version of the prop had two grooves on the side) and then add internal sockets and holders for the electronics.
 
Ready for a test print. At present, I can't afford to buy a setup of clear resin to test my emitter design, so I'll have to make do with acrylic rods for the time being. (With the dollar getting lower I'd need two more committed.) I've set this up so that it should be relatively easy to pop in a couple leds, a buttoncell battery and an on/off switch!


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Also just noticed that the render I uploaded yesterday seems to be gone... but these new ones are better!

Test printing tonight or tomorrow!
 
Got ya down!

Some news: I just got another project that will need clear resin, so I've ordered some. Hopefully my idea for the key will work. (I've also been tinkering with an option that might work if we have to go with acrylic. I printed a star-shaped "insert" that fits inside the to be and will carry the light. Not sure how it looks yet.)
 
Noted!

Also, I'm doing a quick assembly this weekend to make sure it all goes together.

And I'll be including the electronic components you need to light it up. (Just the components, since I've modeled the parts specifically for them and they might be a hassle to source piecemeal. Two blue leds, a battery holder and an on/off switch.) If it works as planned, the key will hold together with two allen head screws. (Threads have been modeled into the print!)
 
Assembled and working, but I need to do some tweaks on the button for the switch. Running another print tonight.

Body is in three parts, held together with two allen screws as planned.

Rods are acrylic tube since I'm still waiting on the clear resin. Paint job was horribly rushed and I didn't wait for the clear coat to cure before handling it so it's full of fingerprints. (Note that I even replicated the wonky front part of the lower groove, haha. I think they polished the real prop so much they wore down the material.)

Once I have it assembled and working mechanically, I'll collect payments.

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Some more stuff, while I'm waiting for the revised parts to finish.

If the idea I have regarding the printed clear resin (essentially, I'll be trying to print emitters that are the the same as on the real prop), I can up with a possible backup plan that might be nicer than just using acrylic rod.

I printed a star-shaped "insert", painted that silver and put it inside the tube. It's a little more dense than I'd like, and maybe printing one in clear instead might be better, but y'all get the idea:
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And here's the lighting setup. Even if you've never soldered in your life (don't they teach that in shop class any more?) this is a perfect project to learn! It's as basic as can be. And inside the body are "holders" for the leds and power switch so you can organized everything neatly.


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OK, we are now an active run! (I had to add a very slight cost increase BUT for those who signed up before the model was done, the interest-guesstimate cost will be honored!)

I'll be contacting everyone who signed up so far shortly.

NOTE: the lower clear emitter should of course sit further back... I just stuck them in to take the video and haven't glued them in place since I'm waiting to try the resin versions.
 
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OK, printed emitter test #1!

I still need to polish these a bit more (and they're damn hard to photograph) but so far I'm happy with what I'm seeing!

(I've printed 3 different versions with different "inner cores" and will choose the best ones.)

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