Re: Edraven99's Real Parts Lightsaber Build Thread
Another quick update on the Vader MPP build (well actually I finished this off last weekend but I haven't had the chance to post it!)
Since I've been focusing on the clamp, I figured it was time to tackle the bubble strip.
I started off first by taking the strip off the circuit board. For those of you two or three people on this board who have never done this before, it's a very easy thing to do. The strip itself has pegs that hold it to the board and those pegs are secured by a very thin layer of melted plastic. So all you have to do to remove the strip from the board is to pry off that melted plastic:
Next, because this is a Vader build, I needed to trim off one of the bubbles. Again, fairly easily done with my Exacto saw and mitre box though the plastic of the strip was a little denser than I was anticipating:
Again, since this is a Vader build, I still needed that circuit board, so I reattached the cut bubble strip to the board and used my trusty pencil to outline where I needed to cut.
A word of advice to those attempting this build in he future, that circuit board is deceptively tough despite how thin it is. I originally used a fine-toothed saw and it took me forever and a more than a bit of elbow grease to to cut through it. Once I switched over to a coarser saw, it was a lot easier.
The next step then was to file off those pegs along with the small ledges that run along the length of the the bubble strip. I was originally hoping that I wouldn't have to file off the ledges, but they definitely make the strip too thick for the clamp.
This was done by carefully running the entire length of the strip across the surface of a flat file. Every now and then I flipped the orientation around just to make sure I was applying the same amount of pressure across the entire length of the strip so that I could file it down as evenly as possible.
And here's the end result:
I didn't realize it until I was looking at Kurtyboy's Vader MPP ESB, but the circuit board needs to be turned around in order to achieve that accurate "tear-drop" look.
Now my bubble strip isn't completely 100% accurate, in order for it to be, the bubbles need to go under the clamp. But as you can see from the third picture, I either need to really file down the bubble strip, or take a pair of pliers to the clamp and really crank on it like it looks like the original prop makers did in order to make it all fit, which I don't think I'm inclined to do.
What do you guys think?