Tiki
Active Member
Aloha folks!
I've been eyeballing the crystal skull props myself. It looks to me like a clear resin skull cast around a clouded resin core. I am guessing that the cloudy cranial cavity is a separately cast piece done in a pearlescent clear resin. This piece is then placed in the crystal skull master mold (held in place with registration pins or by a cleverly designed sculpt - perhaps a "key" that goes up through the "spine hole" at the base of the skull (yes - I am not a doctor!). The skull itself would be easy to cast using a water clear casting urethane. We used a ton of it on the X-Files movie and I loved the stuff. Very easy to use and it was clear as glass. Didn't yellow either - in fact the famous "Water Tower" sculpture in New York is cast with the stuff. Simply mix, evacuate in vacuum chamber, and pour. Most likely they placed the entire mold in a vacuum chamber and poured it in a vacuum.
To get things totally clear you need a really smooth surface. If your sculpt wasn't ultra smooth, the casting would have a frosted surface. A great work-around for this is spraying on a thin coat of the urethane (or automotive clear coat).
Everyone in the shop was SO stoked when this clear urethane was developed. Lots of talk about how much work and heartache could have been saved making the clear Abyss aliens, Species monster, or the crystal skulls from the House movies if they had this stuff back then. It really opened up a lot of production possibilities at the time.
All this casting conjecture aside, I am sure that there will be an "officially licensed" skull on the market very soon.
Tiki
I've been eyeballing the crystal skull props myself. It looks to me like a clear resin skull cast around a clouded resin core. I am guessing that the cloudy cranial cavity is a separately cast piece done in a pearlescent clear resin. This piece is then placed in the crystal skull master mold (held in place with registration pins or by a cleverly designed sculpt - perhaps a "key" that goes up through the "spine hole" at the base of the skull (yes - I am not a doctor!). The skull itself would be easy to cast using a water clear casting urethane. We used a ton of it on the X-Files movie and I loved the stuff. Very easy to use and it was clear as glass. Didn't yellow either - in fact the famous "Water Tower" sculpture in New York is cast with the stuff. Simply mix, evacuate in vacuum chamber, and pour. Most likely they placed the entire mold in a vacuum chamber and poured it in a vacuum.
To get things totally clear you need a really smooth surface. If your sculpt wasn't ultra smooth, the casting would have a frosted surface. A great work-around for this is spraying on a thin coat of the urethane (or automotive clear coat).
Everyone in the shop was SO stoked when this clear urethane was developed. Lots of talk about how much work and heartache could have been saved making the clear Abyss aliens, Species monster, or the crystal skulls from the House movies if they had this stuff back then. It really opened up a lot of production possibilities at the time.
All this casting conjecture aside, I am sure that there will be an "officially licensed" skull on the market very soon.
Tiki