Customized RB Replicas Sonic Screwdriver

Hey there folks, I wanted to share with those of us that purchased the Russ Brown group run Sonic Screwdrivers some info on some custom detailing I did on my Tom Baker Sonic Screwdriver.

Here we have a shot of my sonic over all and for the most part I kept it original.

2q09hd2.jpg


Basic detailing was using some steel wool to polish up the casing and really give it a nice bright look like chrome. another was adding a small stainless steel washer to the join between the red halo ring and the black bullet that connects to the core. I did that because I really like that little glint of silver there. I had seen some other replicas with this and I just really liked the look.

Now, the more interesting change was in the black portion of the emitter bullet. A lot of us know that a magnet seems to have been used in that part for the screen used prop like this:

11kf8tu.jpg


...and indeed a 12.5 mm Alnico magnet not only looks like the part but it also fits onto Russ' sonic quite well, however many of us that tried that found the magnet to be a tad too short. Well,I have a fix for that and it didn't take me too long either.

2e23r4z.jpg


As you can see on the far left is a standard Alnico button magnet in the 12.5 mm range. It's Powder coated in red and as we can all see by the above picture of Tom holding his sonic, it looks like what they used, however it doesn't stand out very much and looks a bit stubby. The second item is my fixed magnet, and next to it is the recreation Russ made for his sonics. Now Russ did a great job in recreating this but for many of us, we want a real magnet. So what I did was take the magnet recreation Russ made, cut off the back end of it at roughly the half inch mark from the flat end, and then use a file to flatten and remove the cut marks from where I cut it off. I recommend using a fiberglass cut of wheel on a Dremel for this. Cuts aluminum like butter! After than I soaked the magnet in acetone to get the powder coat off and once the powder coat was removed, I used gorilla glue to secure the magnet to the cut off aluminum piece we made earlier. Once this was done I used the glue to cover the seam where i glued it and let it dry, then sanded it so you couldn't see the seam, and painted the magnet with Krylon black texture paint. Nice thing about this is that it really covers any rough sanding you may have and matches the finish of the paint Russ uses on the black parts pretty well. Lastly, I noticed that with this new set up, there is a small shelf inside the new emitter head, enough to counter sink the screw in there. So I took the screw Russ provided and put in in my trusty Dremel and proceeded to grind the head diameter of the screw down till it fit inside the head without touching the paint. A few shots of red paint to the head of the screw later and you get a matching red screw to match the red powder coated ring. If you have the anodized version, don't worry, you can polish the screw up and leave it silver if you like. I believe it is stainless anyway so it shouldn't rust.

2uz73m9.jpg


And there you have it! An alnico button magnet that is almost as long as the recreation Russ made for your Sonic Screwdriver!

EDIT: I totally forgot something that will help you all in regards to the scratching that can happen when you move your activation sleeve up and down and into the grip. It usually happens where the three grooves are cut in and can sometimes ruin a nice piece. Take either some electricians tape or some shrink tubing that is smaller than the 3/4 inch size. Remove your activation sleeve from the sonic, and below the grip line by say 1/8th inch below, wrap the activation sleeve. With the shrink tubing you will only need one layer, but with the new models you will need two even layers of the black electricians tape. When you're done it should look like this:

33dhvo9.jpg


I used black electricians tape and trimmed the excess off just past the bottom of the sleeve because believe it or not, if you leave any on there the spring will snag it and make the operation a lot less smooth XD nice thing is you can also put some three in one oil on either tape or shrink tubing to make sure you have a nice smooth action when you use it.


As a bonus, I thought I would tell you where I found a penlight that can pass as a great Patrick Troughton era Sonic Screwdriver.

FindingKing - Gem Grading Penlight

This pen is listed as being silver but it actually comes in black. No biggie since a good acetone bath will take the paint right off the casing and nice thing is, tis thing can be completely taken apart so no need to worry about leaving the bulb in it. Once that's done you can buff the casing with steel wool and viola! A pen light worthy of the 1967 - 1969 seasons of Doctor Who.

2h3oaop.jpg


28km3vn.jpg


I have to say that I never seen any pictures of the 2nd Doctor sonic screwdriver alone. I always sen it in his hand so I have NO idea what the butt end looks like so this may be as close as it gets. I also chose to leave off the pocket clip since well, that just serves to make this look MORE like a pen light. Great thing is that this penlight is like, $10.00 USD including shipping so it's a GREAT budget model for us fans that want to have a complete set of Sonics.

Hope you all enjoyed my little presentation.

2r7n6sj.jpg
I Like my RB Replicas sonic screwdriver.....or should I say LIKED. One of the reasons I have joined this forum was to share my story and see if anyone has a similar tale.
Russ at RB replicas talks a good talk, but in the end this is one of the worst customer service issues I have ever had with anyone.
The first part of the story is that I saw his Baker-era sonic screwdriver on a Youtube video. I blew the 250 bucks on it.....and it took almost 3 months to get it!!! It was a long wait and I was pretty frustrated. I was happy when it finally arrived.
Not too long after that, my son broke the damn thing. He literally scaled my shelf and pulled it down...he gave it a good twist apparently and damaged the inner workings.
Sooooo I shipped it back to England for Russ to look at. My son had caused 90 dollars worth of damage....so I bit my lip and paid the repair cost. And I have never seen it again. That was 6 months ago. Every couple of weeks I would email Russ and ask where it was...and there was always some sort of story. Waiting on a new part, decided to replace the sound-chip to a better quality piece. It was excuse after excuse. Each one sounded believable enough and caused my to just sit and wait when I really should have been filing a dispute with Paypal.
So Finally I had reached my limit. I wrote to Russ and essentially said "Look dude, it's getting near 6 months, enough is enough. Where is it." He says back, "Oh, I'm sorry I didn't tell you....I mailed it out last week!"
That was over 3 weeks ago. I emailed him again and told him that it still isn't here yet. I asked if he could either track it for me or give me the information so I could track it myself....I got no response. None. Because it is so late, I am not able to file a complaint with Paypal. I really feel like I have been played. That's 250 dollars gone.....plus 90 in repairs gone...and no sonic screwdriver to show for it. My wife was joking around saying that I paid a 250 dollar rental fee.
I feel completely duped and taken advantage of. He took my money and left me empty handed. Probably repaired and resold it to someone else. Has anybody had any bad luck with this?? Anyone have any horror stories to share about their dealings with Russ??
Anyone have any suggestions about what I can do as far as trying to recouping my losses from this "business?"
 
Last edited:
I Like my RB Replicas sonic screwdriver.....or should I say LIKED. One of the reasons I have joined this forum was to share my story and see if anyone has a similar tale.
Russ at RB replicas talks a good talk, but in the end this is one of the worst customer service issues I have ever had with anyone.
The first part of the story is that I saw his Baker-era sonic screwdriver on a Youtube video. I blew the 250 bucks on it.....and it took almost 3 months to get it!!! It was a long wait and I was pretty frustrated. I was happy when it finally arrived.
Not too long after that, my son broke the damn thing. He literally scaled my shelf and pulled it down...he gave it a good twist apparently and damaged the inner workings.
Sooooo I shipped it back to England for Russ to look at. My son had caused 90 dollars worth of damage....so I bit my lip and paid the repair cost. And I have never seen it again. That was 6 months ago. Every couple of weeks I would email Russ and ask where it was...and there was always some sort of story. Waiting on a new part, decided to replace the sound-chip to a better quality piece. It was excuse after excuse. Each one sounded believable enough and caused my to just sit and wait when I really should have been filing a dispute with Paypal.
So Finally I had reached my point. I wrote to Russ and essentially said "Look dude, it's getting near 6 months, enough is enough. Where is it." He says back, "Oh, I'm sorry I didn't tell you....I mailed it out last week!"
That was over 3 weeks ago. I emailed him again and told him that it still isn't here yet. I asked if he could either track it for me or give me the information so I could track it myself....I got no response. None. Because it is so late, I am not able to file a complaint with Paypal. I really feel like I have been played. That's 250 dollars gone.....plus 90 in repairs gone...and no sonic screwdriver to show for it. My wife was joking around saying that I paid a 250 dollar rental fee.
I feel completely duped and taken advantage of. He took my money and left me empty handed. Probably repaired and resold it to someone else. Has anybody had any bad luck with this?? Anyone have any horror stories to share about their dealings with Russ??
Anyone have any suggestions about what I can do as far as trying to recouping my losses from this "business?"

Hi there, I can't say I ever had an issue with Russ or his customer service. I also never heard Russ charging $250 for even a sound sonic. His first run of those was below $200 easily so I can't say that sounds right. I've had orders for not only custom sonics but spare parts and custom spare parts like smaller emitter halos and finishes. Many of us have. It sounds like a real fluke situation to me. Only occasionally have I heard of there being a problem with a sonic screwdriver and never have I heard of there being a problem with repairs. Things sometimes take some time to build and get out because of how much time doesn't have. Now that you're here you may want to PM him here.
 
That is what is so damned confusing to me. So far everyone I have spoken to have only positive things to say about their experiences with Russ and the entire RB replicas outfit. I mean I know his work is exemplary, for I held it in my hands for a while...but what he has in quality he has lost in customer service for me. I am not joking and I have all of my emails to back up my claim. 6 months. I waited 6 months for a repair-job that apparently never took place. It wasn't easy getting my wife to agree to allow me to spend the money on this replica.....and after it was broken, it was like pulling teeth to get her to allow for the repair-funds.
Russ seemed like a reasonable guy in the beginning...but in the end he is sitting overseas with my cash in his bank account, and I am sitting here six months later with an empty spot on my shelf where my sonic screwdriver should be.
 
That is what is so damned confusing to me. So far everyone I have spoken to have only positive things to say about their experiences with Russ and the entire RB replicas outfit. I mean I know his work is exemplary, for I held it in my hands for a while...but what he has in quality he has lost in customer service for me. I am not joking and I have all of my emails to back up my claim. 6 months. I waited 6 months for a repair-job that apparently never took place. It wasn't easy getting my wife to agree to allow me to spend the money on this replica.....and after it was broken, it was like pulling teeth to get her to allow for the repair-funds.
Russ seemed like a reasonable guy in the beginning...but in the end he is sitting overseas with my cash in his bank account, and I am sitting here six months later with an empty spot on my shelf where my sonic screwdriver should be.

Well, it still sounds like you should talk to a moderator and ask for help or find out if you can start a new thread about it. If you can post screen captures of the emails from your email window to show them or forward them to a moderator directly to ask for help and PM Russ here directly it might help better. He actually just completed a second run of his FX Classic Sonics. Unfortunately this thread is kinda old and not well traveled so-to-speak.

Lol, I almost wish I could have tried to fix it for you stateside. I got pretty good at taking them apart.
 
Thanks Straker.....believe me, if I would have known about this forum, I would have certainly tried to send you my sonic before I sent it back out there.
 
Yeah, Johnny, that really doesn't sound like Russ. Hopefully it is just a misunderstanding that can be straightened up.
 
That is what I am hearing too....that this whole fiasco is very unlike Russ. But never the less, here I sit.

To be honest I did fudge my numbers a bit. Trying to be fair to the man, I need to get this cleared-up immediately.....the repair cost WAS 90 dollars. But I actually paid 195 for the sonic itself, NOT 250. Not sure where I got that number stuck in my head. I just backtracked and read my original email exchange from last year when I first inquired about the sonic. I am sorry about that. I am not trying to be misleading to anyone....I just spoke before I backtracked! It happens, and I do apologize for the blunder.

Anyway, I wouldn't have been so upset...even after waiting the 6 months...if he would have at least offered-up the information I needed to try to track the supposedly shipped package.

I was even joking with him about it in the email....I said something to the effect of, "Much like Doctor Who does, it seems that my sonic screwdriver has taken the scenic-route to get to it's destination!"

Well in the end, I guess all I can really do is try to contact him yet again this week.
But than you all for the insight. This is sort of what I was hoping for.....some insight from people who have dealt with him before. Knowing that this is out of character for him gives me hope that somehow this is just a big misunderstanding. Thank You all.
 
Hi johnny sorry just replied to you email you sent on the 26th oct
I've been out the country etc and been hit with flu, will get this problem sorted this week :)
Russ
 
Hi johnny sorry just replied to you email you sent on the 26th oct
I've been out the country etc and been hit with flu, will get this problem sorted this week :)
Russ

Sorry to hear you have been so ill...sounds like you had a little fun too...I love to travel as much as I can when the opportunity arises. I have responded back to you through Email. Thank you for trying to help me figure this one out Russ!:cool
 
That is what I am hearing too....that this whole fiasco is very unlike Russ. But never the less, here I sit.

To be honest I did fudge my numbers a bit. Trying to be fair to the man, I need to get this cleared-up immediately.....the repair cost WAS 90 dollars. But I actually paid 195 for the sonic itself, NOT 250. Not sure where I got that number stuck in my head. I just backtracked and read my original email exchange from last year when I first inquired about the sonic. I am sorry about that. I am not trying to be misleading to anyone....I just spoke before I backtracked! It happens, and I do apologize for the blunder.

Anyway, I wouldn't have been so upset...even after waiting the 6 months...if he would have at least offered-up the information I needed to try to track the supposedly shipped package.

I was even joking with him about it in the email....I said something to the effect of, "Much like Doctor Who does, it seems that my sonic screwdriver has taken the scenic-route to get to it's destination!"

Well in the end, I guess all I can really do is try to contact him yet again this week.
But than you all for the insight. This is sort of what I was hoping for.....some insight from people who have dealt with him before. Knowing that this is out of character for him gives me hope that somehow this is just a big misunderstanding. Thank You all.

Hi johnny sorry just replied to you email you sent on the 26th oct
I've been out the country etc and been hit with flu, will get this problem sorted this week :)
Russ

Phwew. That's better. Looks like you two are on your way then.

Ahhh good! Well it seems like things are well in hand Johnny. I knew Russ would come through. He always does. Let us know how things go ^_^
 
Phwew. That's better. Looks like you two are on your way then.

Russ and I exchanged friendly words trying to figure out what went wrong. I finally contacted the post office on my end. They are trying to be helpful with this. They gave me some information that I didn't realize. Apparently the international shipping methods are very random. Sometimes if they are going out in smaller clusters, they are shipped overseas by plane. However if there is a great deal of things that need to be sent over that week, they use a freight-ship. So the post office says if the sonic came by ship, it would explain the lengthy delay....but they feel it should be here by now. The post office continues to search at their end and say they will phone later in the week if they have any info.
In the Meantime, Russ in his generosity has just shipped-out a replacement Sonic. Blown-away here. I was content to wait and see if we could locate the original package. But Russ was right on the replacement.

Talk about a Jerk. I let my impatience in this situation get the better of me. I am glad the rest of you on this forum were right. RB Replicas continues to stand-up to it's amazing reputation in my book.

To think, this whole thing started because a curious child scaled the tallest display shelf in my house to see if he could figure out how the batteries went inside the sonic and twisted it to it's death.
From now on, the sonic will be on display....in a locked box, inside of another locked box, in the back of my filing cabinet which locks!!

Thanks again to everyone for your insight, and thanks Russ for going above and beyond! I will keep you posted.:):):):):)
 
WINNAH!!! :cool:thumbsup

I'm glad things worked out or, at least, are well on their way to working out. Oh, and welcome aboard to the RPF Johnny.

Thank you for the kind words and the welcome! It is like being a kid in a candy store here. There is just SO MUCH TO SEE!!! So many props, costumes, toys, poster, gadgets, knick-nacks, and doo-dads! Not only that, but I love the free-flow of people exchanging ideas here as well. There is something for everyone here...Both mainstream and obscure. ((But I think my wife just hid my wallet!)):lol
 
Russ and I exchanged friendly words trying to figure out what went wrong. I finally contacted the post office on my end. They are trying to be helpful with this. They gave me some information that I didn't realize. Apparently the international shipping methods are very random. Sometimes if they are going out in smaller clusters, they are shipped overseas by plane. However if there is a great deal of things that need to be sent over that week, they use a freight-ship. So the post office says if the sonic came by ship, it would explain the lengthy delay....but they feel it should be here by now. The post office continues to search at their end and say they will phone later in the week if they have any info.
In the Meantime, Russ in his generosity has just shipped-out a replacement Sonic. Blown-away here. I was content to wait and see if we could locate the original package. But Russ was right on the replacement.

Talk about a Jerk. I let my impatience in this situation get the better of me. I am glad the rest of you on this forum were right. RB Replicas continues to stand-up to it's amazing reputation in my book.

To think, this whole thing started because a curious child scaled the tallest display shelf in my house to see if he could figure out how the batteries went inside the sonic and twisted it to it's death.
From now on, the sonic will be on display....in a locked box, inside of another locked box, in the back of my filing cabinet which locks!!

Thanks again to everyone for your insight, and thanks Russ for going above and beyond! I will keep you posted.:):):):):)

For anyone who has been following this...My replacement Sonic Screwdriver arrived here today. Russ had sent the replacement pretty quickly and it has made it here intact.
One thing to note was the condition of the package. It looked as though it had been severely mishandled. There were some minor tears and even a footprint on the package as though it had been stepped on!
This obviously has nothing to do with Russ...I mean he can't be responsible for what happens during shipping. I bring up the point because if that is the condition I got it.....well.....then it isn't a far stretch to say that the first one could have easily mishandled and even lost.
All that considered, I Apologize deeply for my doubts. Russ came through like a champ........
And as far as the new sonic goes Russ had taken the time to add additional wrapping around the sonic itself, so despite the roughed-up outer layer, the sonic rolled-out, polished, gleaming, functional...100 percent perfect!
:love
Thank you all for your insight that got me on track....and my apologies and gratitude for Russ and his willingness to work through this with me.
 
For anyone who has been following this...My replacement Sonic Screwdriver arrived here today. Russ had sent the replacement pretty quickly and it has made it here intact.
One thing to note was the condition of the package. It looked as though it had been severely mishandled. There were some minor tears and even a footprint on the package as though it had been stepped on!
This obviously has nothing to do with Russ...I mean he can't be responsible for what happens during shipping. I bring up the point because if that is the condition I got it.....well.....then it isn't a far stretch to say that the first one could have easily mishandled and even lost.
All that considered, I Apologize deeply for my doubts. Russ came through like a champ........
And as far as the new sonic goes Russ had taken the time to add additional wrapping around the sonic itself, so despite the roughed-up outer layer, the sonic rolled-out, polished, gleaming, functional...100 percent perfect!
:love
Thank you all for your insight that got me on track....and my apologies and gratitude for Russ and his willingness to work through this with me.

Well awesome! I'm glad everything worked out in the end. I knew Russ wouldn't leave anyone hanging. ^_^
 
Hi . Do you know where I could get one of these replicas , I have tried to contact russrep through Facebook , email and Instagram but have had no luck
Thanks
 
Yeah I don't know what it is with US companies and their exorbitant international shipping charges. I get stuff from all over the place and the US is the worst for shipping costs. I can often buy stuff from the UK and get it sent here to Australia cheaper than it costs here.

Cheapest option to get that penlight to the UK is $47 - DAMN!

Great work finding it - it's close enough for me - I know we don't see the end of Troughtons sonic ever (as far as I know) but Hartnell does use a penlight in The Edge of Destruction and I did wonder if it might be the same one?
 
Back
Top